Denest/Fill/Seal (Integrated)
(20 companies)A monobloc machine that performs three main functions for rigid trays, cups, and bowls in a single, continuous operation: denesting or separating pre-made containers and dropping them as individual units onto a conveying device, filling the containers, and then sealing the containers. Are you looking at new tray, blister, or clamshell equipment? Here are some best practices on what to look for.
Atlas Vac Machine
Atlas Vac Machine is an original equipment manufacturer of a full range of medical device tray sealers as well as blister and tray sealers for pharmaceutical and hygienic consumer product applications. Highlighted machines from the product line include the 1830S Electric Tray Sealer, featuring a heat sealing area of 18 x 30 in. (45.7cm x 76.2cm), with other sizes on request. Other machine features include a servo-driven press assembly and a horizontally oriented light curtain system that is Class 3 OSHA compliant with separate safety circuitry. Other highlighted machines include the manually operated 1518S Single Shuttle Medical Device Tray Sealer with a manually operated single shuttle and the 1518 Dual Shuttle sealer.
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BW Packaging
Ermi and Dairy Pack brands of preformed cup filling machines from Synerlink, a Berry-Wehmiller Packaging Company, are designed for premium, unitary primary packaging, whether they’re to be sold individually or grouped into different SKUs at end-of-line. These fillers can also be used to fill buckets for family portions and catering markets. Ermi and Dairy Pack FS cup filling machines accept any shape (round, oval, square, conical, reverse conical) or material (plastic, aluminum, glass, terra cotta) for cups, whether they’re stackable or not. With ranges from 4,000 to 63,000 containers per hour, machines offer three levels of hygiene for standard, extended and long shelf-life items. Machines accommodate up to three different cup shapes and/or diameters on the same line.
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Control GMC
Control GMC provides a wide range of linear filling and closing machines, available in single-, double-, and triple-step configurations, designed for filling trays, cups, and bowls, as well as high-volume bucket filling. The company also offers specialized solutions, including hot-soup filling systems, vibratory-fed weigh fillers for non-pumpable products, and equipment for handling viscous prepared salads with chunks and other specialty salads. These capabilities enable Control GMC to deliver comprehensive packaging solutions for a variety of product types. Additional details are available on the company's website (see link below), which highlights systems for integrated denesting, filling, and sealing; automated product loading into trays, cups, and bowls; and sealing solutions for these container types.
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DMM Packaging, Inc.
DMM Packaging manufactures canister and tray sealers for low to medium speed applications for pre-made trays. The T12H is part of the family of T-Series of thin film tray sealers for cosmetic, dairy, dry goods and food. Featuring a precision tooled flight bed, guillotine, or die-cut seal heads, and a variety of tray denesting devices, this sealer runs up to 120 trays/min. on four lanes. With an All Servo Powertrain the T-Series Sealers have the flexibility to perform in a number of industries that require high accuracy tray filling and tray sealing. The T3H tray sealer is suitable for a number of industries requiring high accuracy tray filling and sealing.
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FEMC
FEMC specializes in denesting automation and offers a variety of machines to fit virtually any need denest, fill and seal operation. Whether the client is currently using hand placing, starting a new line, or replacing an troublesome existing system, FEMC can help. Denesting automation can be used with plastic, paper, foam, metal, and more materials for applications in industries such as ready-to-eat meals, meat packing, frozen meals, container production, produce packing, single-serve foods and much more.
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Grunwald Ltd
Grunwald offers various rotary machines, from simple 1-lane units to 6-lane machines for compact solutions. Linear filling and closing machines can be supplied in single, double and triple step configurations for tray, cup, and bowl filling as well as bucket fillers for large volumes. Grunwald can also supply vibratory-fed volumetric filling solutions for non-pumpable products, such as pasta salads and we can incorporate multihead weighers/auger fillers to offer comprehensive solutions.
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Harpak-ULMA Packaging, LLC
Harpak-ULMA Packaging’s tray sealing packaging machines are used in the fresh foods and frozen meals markets. Tray sealing machines seal a rigid tray and heat seals a plastic film to trays flange. The seal is airtight, so that customers can take advantage of MAP technology to prolong the product’s shelf life by slowing down harmful bacteria that causes spoilage. Seal also functions as a simple dust cover for frozen products where no MAP requirements exist.
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IMA North America Inc.
IMA North America supplies packaging systems for pre-formed cups, including the EFS-L, a format flexible indexing platform for pre-formed cups. Modular in design with stainless steel construction and servo operations, the EFS-L is engineered for flexibility with filling stations, pre-fill and post fill for wet or dry ingredients. Its solution for the cup transportation enables format flexibility and precision index positioning throughout the machine. Built with opportunities up to ultra-clean standards as well as the efficiency options needs for cups, heat seal and re-closable lids.
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LoeschPack PPT USA
Use tray loaders and tray loading machines from LoeschPack to point dry baked goods in the right direction, quickly and gently, straight into tray packaging. Loesch’s patented LOKEM tray loading system is designed for fully automatic filling of confectionery and dry baked goods products such as biscuits, cookies and chocolates into single and multi-rowed trays. Primarily used to handle delicate products with large dimensional and shape tolerances, LOKEM packs at speeds of up to 800 products/min. The products can be arranged in the tray standing on edge, in flat or shingled position according to requirement.
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MGS Machine Corporation
The MGS portfolio includes several technologies to denest and place stacked trays, tubs, clamshells quickly and accurately. Featured equipment for bowls, trays and cups includes the IPP (Intermittent Pick n' Place) for feeding stackable items, the ITD (Intermittent Tray Denester) running at 70 ppm, the RPP (Rotary Pick n' Place) system for denesting and feeding stackable items, and the Vortex, a bulk feed/sort/singulate system for applications on trays and bowl lines.
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nVenia, a Duravant Company
Ohlson Brand reciprocating placer automatically denests stacks of plastic clamshell trays in order to place them on an indexing conveyors or other part of the production process in order to be filled.
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ORICS Industries Inc.
Specializing in modified atmosphere packaging (MAP) machines, ORICS offers a wide range of manual and automatic filling machines for virtually any product that is packaged in tubs, trays or cups. ORICS' extensive product line includes rotary vacuum gas flush equipment, straight line sealers, continuous motion units, heat shrink tray sealers and more. Featured tray and cup filling machines include the MR-35, ORICS’ most affordable rotary packaging system. The MR-35 will denest containers, fill and heat seal in a roughly 36 inch square footprint and handles small single serve containers and fill, seal and overcap at speeds of up to 30 cycles per minute. The R-20 is ORICS’ most popular machine for the growing refrigerated ready meal and fresh food markets. With a maximum performance of 10-25 cycles per minute (20-50 packages), the affordable R-20 is designed for medium-volume MAP applications. Linear packaging systems include the Orics SLTS straight line tray and cup sealing machine SLTS-850, running case-ready MAP applications, ready meals, fresh and frozen prepared meals, fresh produce and more. ORICS also manufactures manual tray and cup fillers and sealers, including the M-10 table top tray and cup sealer that can accommodate trays of virtually any size or shape for small volume packaging applications.
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Packline USA
Machines for filling premade trays, cups and bowls handle tasks such as denesting, conveying, filling, sealing and capping. Units also are available for hand-filled, modified atmosphere packaging (MAP), high pressure packaging (HPP) ready and for hot- or cold-filled options. Stainless steel and Dairy 3A configurations available.
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Point Five Packaging, LLC
Point Five Shelf Life Solutions offers a wide range of tray, cup, and bowl tray sealers, from tabletop test units to high-speed automatic systems. Many of units are capable of using modified atmosphere packaging (MAP) and vacuum skin packaging (VSP) technologies.
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Precision PMD
Precision PMD designs and manufactures film membrane sealing systems for pre-formed rigid and semi-rigid containers as well as a complete line of denesters for paper, plastic and foil containers. Precision PMD sealers can seal paperboard and plastic trays and cups. Machines are designed to fit specific application needs for today with the ability for growth in the future. Precision PMD's pre-made tray and cup fillers range from lower volume, intermittent models to continuous machines for higher volume applications. All Precision PMD denesters can be servo driven or can be mechanically linked to an existing system’s drive source.
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Rocket Machine Works Inc
Rocket Machine Works offers a complete line of rotary filler sealers, with five models to choose from. Machines fill at rates from 10 to 90 per minute. Machines feature servo filling and film feed, and can be used for food and nonfood items.
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Serac Inc
The Serac Cup Filler (Nova) is an advanced machine designed for efficient and accurate filling of cups with various liquid products. It is widely used in industries such as dairy, dessert, pet foods, and cosmetics. Equipped with cutting-edge technology, the cup filler ensures precise filling, minimizes wastage, and offers medium to high-speed operation (1,000 to 40,000 cups/hour). It is adjustable to accommodate different cup sizes and incorporates precise volume control mechanisms for consistent filling quantities. The filler can be integrated with Cups treatment (pulsed light-UV-H2O2) and Foil treatment (pulsed light-UV-H2O2) for ultra-clean filling. With a focus on hygiene, the cup filler features stainless steel surfaces and components that are easy to clean and sanitize. It also serves as standalone dosing equipment, suitable for integration with other packaging machinery. The cup filler can also serve as standalone dosing equipment, making it compatible with integration into other packaging equipment, such as pouches or flexible containers machines.
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Starview Packaging Machinery Inc.
Starview offers food tray sealing machines with a focus on start-ups and medium volume food processing facilities. Shuttle, rotary and inline models in various seal area sizes are available.
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Trepko Inc.
Trepko manufactures what it calls “the world's first aseptic rotary cup filling and closing machine” for pre-formed containers. Designed as an efficient, cost-effective, and hygienic packaging for liquid and semi-solid products with “a remarkable 60% space reduction,” the machine is engineered to maximize production capacity. Meeting the highest VDMA specifications with a log 5,9 decontamination level, it ensures superior hygiene and safety standards, fulfilling all automatic control and sterilization requirements listed in VDMA 8742. Tailored for diverse industries including food and beverage, pharmaceuticals, and cosmetics, the machine boasts immediate cup format changeover at the touch of a button, reducing downtime significantly, alongside a 20% energy consumption reduction and a 40% decrease in cleaning time due to its user-friendly design and efficient processes. Follow the link below to visit a page dedicated to Trepko’s aseptic rotary cup filling and closing machine.
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WeighPack Systems, Inc. / Paxiom
Integrated tray/cup/bowl filling solutions from Weighpack include denesting, auto weigh filling and sealing equipment. and check weighing.
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